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CADMOULD 3D-F V2.0 (c) SIMCON: The Best Software for Plastic Injection Molding Simulation



CADMOULD 3D-F V2.0 (c) SIMCON: A Powerful Tool for Plastic Injection Molding Simulation




Plastic injection molding is a widely used manufacturing process that involves injecting molten plastic into a mold cavity to produce a desired shape. However, plastic injection molding is not as simple as it sounds. There are many factors that affect the quality and performance of the molded parts, such as the part and mold design, the material properties, the process parameters, and the environmental conditions.




CADMOULD 3D-F V2.0 (c) SIMCON .rar



How can you ensure that your plastic injection molding process is optimized and efficient? How can you avoid costly and time-consuming mold corrections, scrap production, and quality issues? How can you improve your product design, cycle time, energy consumption, and sustainability?


The answer is simulation. Simulation is a powerful tool that allows you to predict and control what will happen inside the mold before you actually build it. By using simulation software, you can test different scenarios virtually, without wasting material, machine time, and engineering hours. You can also visualize and analyze the results of your simulation in detail, and make informed decisions based on data.


One of the best simulation software for plastic injection molding is CADMOULD 3D-F V2.0 (c) SIMCON. This software is developed by SIMCON, a leading company in the field of injection molding simulation since 1989. CADMOULD 3D-F V2.0 (c) SIMCON is a professional and comprehensive software that can simulate all aspects of plastic injection molding, from filling, through packing, to cooling and shrinkage and warpage.


In this article, we will introduce you to CADMOULD 3D-F V2.0 (c) SIMCON, and show you how to use it for plastic injection molding simulation. We will also show you how to share and view simulation results with CADMOULD Viewer, a free tool that enables you to collaborate with your customers, colleagues, and business partners.


What is CADMOULD 3D-F V2.0 (c) SIMCON?




CADMOULD 3D-F V2.0 (c) SIMCON is a file name for a software that simulates plastic injection molding processes in three dimensions. The file name consists of several parts:


  • CADMOULD is the name of the software.



  • 3D-F stands for three-dimensional filling simulation.



  • V2.0 indicates the version number of the software.



  • (c) SIMCON means that the software is copyrighted by SIMCON.



  • .rar is the file extension that indicates that the file is compressed using a software called WinRAR.



Therefore, CADMOULD 3D-F V2.0 (c) SIMCON .rar is a compressed file that contains the installation files for the CADMOULD 3D-F V2.0 software by SIMCON.


The features and benefits of CADMOULD 3D-F V2.0 (c) SIMCON




CADMOULD 3D-F V2.0 (c) SIMCON is a state-of-the-art software that can simulate the plastic injection molding process in a realistic and accurate way. It has many features and benefits that make it a valuable tool for plastic injection molders, designers, engineers, and researchers. Here are some of them:


  • CADMOULD 3D-F V2.0 (c) SIMCON can handle complex geometries, thin walls, multiple cavities, inserts, overmolding, and other challenging situations.



  • CADMOULD 3D-F V2.0 (c) SIMCON can simulate various types of materials, including thermoplastics, thermosets, elastomers, biopolymers, composites, and foams.



  • CADMOULD 3D-F V2.0 (c) SIMCON can simulate various types of injection molding machines, including hydraulic, electric, hybrid, and multi-component machines.



  • CADMOULD 3D-F V2.0 (c) SIMCON can simulate various types of mold cooling systems, including conformal cooling, bubblers, baffles, and heat pipes.



  • CADMOULD 3D-F V2.0 (c) SIMCON can simulate various types of process parameters, such as injection speed, pressure, temperature, holding time, cooling time, and cycle time.



  • CADMOULD 3D-F V2.0 (c) SIMCON can provide various types of simulation results, such as filling time, pressure distribution, temperature distribution, shear rate, shear stress, viscosity, weld lines, air traps, sink marks, shrinkage, warpage, residual stress, fiber orientation, and crystallinity.



  • CADMOULD 3D-F V2.0 (c) SIMCON can display the simulation results in different ways, such as graphs, charts, tables, animations, cross-sections, contours, vectors, and iso-surfaces.



  • CADMOULD 3D-F V2.0 (c) SIMCON can export the simulation results in different formats, such as PDF, Excel, Word, PowerPoint, HTML, and STL.



  • CADMOULD 3D-F V2.0 (c) SIMCON can optimize the simulation process by using automatic mesh generation, adaptive mesh refinement, parallel computing, and cloud computing.



  • CADMOULD 3D-F V2.0 (c) SIMCON can integrate with various CAD and CAE software, such as SolidWorks, CATIA, Pro/ENGINEER, NX, AutoCAD, ANSYS, Abaqus, and Moldflow.



By using CADMOULD 3D-F V2.0 (c) SIMCON, you can benefit from:


  • Reducing the mold design and development time and cost.



  • Improving the part quality and performance.



  • Enhancing the process efficiency and productivity.



  • Saving the material and energy consumption.



  • Increasing the innovation and competitiveness.



How to download and install CADMOULD 3D-F V2.0 (c) SIMCON




If you want to use CADMOULD 3D-F V2.0 (c) SIMCON for plastic injection molding simulation, you need to download and install it on your computer. Here are the steps to do so:


  • Visit the official website of SIMCON at https://www.simcon.com.



  • Go to the Products section and click on CADMOULD 3D-F.



  • Fill out the form with your name, email address, company name, country, and phone number.



  • Click on the Submit button and wait for an email from SIMCON with a download link for CADMOULD 3D-F V2.0 (c) SIMCON .rar file.



  • Download the file to your computer and extract it using WinRAR or another software that can handle .rar files.



  • Open the extracted folder and run the setup.exe file as an administrator.



  • Follow the instructions on the screen to install CADMOULD 3D-F V2.0 (c) SIMCON on your computer.



  • Activate the software using the license key that you received from SIMCON via email.



Congratulations! You have successfully downloaded and installed CADMOULD 3D-F V2.0 (c) SIMCON on your computer. You are now ready to use it for plastic injection molding simulation.


How to use CADMOULD 3D-F V2.0 (c) SIMCON for plastic injection molding simulation




CADMOULD 3D-F V2.0 (c) SIMCON is a user-friendly and intuitive software that can help you create and run plastic injection molding simulations in a few simple steps. Here is how to use it:


The steps to create a simulation project in CADMOULD 3D-F V2.0 (c) SIMCON




To create a simulation project in CADMOULD 3D-F V2.0 (c) SIMCON, you need to follow these steps:


Importing the part and mold geometry




The first step is to import the part and mold geometry into CADMOULD 3D-F V2.0 (c) SIMCON. You can do this by:


  • Using the Import button on the toolbar or the File menu to import a part or mold geometry file from your computer or network. You can import files in various formats, such as IGES, STEP, STL, Parasolid, ACIS, DXF, DWG, etc.



  • Using the Open button on the toolbar or the File menu to open a part or mold geometry file that was previously saved in CADMOULD 3D-F V2.0 (c) SIMCON format (.cmf).



  • Using the New button on the toolbar or the File menu to create a new part or mold geometry from scratch using the built-in CAD tools in CADMOULD 3D-F V2.0 (c) SIMCON.



After importing or creating the part and mold geometry, you can view it in different modes, such as wireframe, shaded, transparent, or solid. You can also manipulate it using various tools, such as zoom, pan, rotate, move, scale, mirror, or split. You can also edit the part or mold geometry using various tools, such as trim, extend, fillet, chamfer, extrude, revolve, sweep, loft, or boolean.


Defining the material properties and process parameters




The second step is to define the material properties and process parameters for the simulation. You can do this by:


  • Using the Material button on the toolbar or the Simulation menu to select a material from the built-in material database in CADMOULD 3D-F V2.0 (c) SIMCON. You can choose from over 6000 materials, including thermoplastics, thermosets, elastomers, biopolymers, composites, and foams. You can also create your own material by entering the material name and properties.



  • Using the Process button on the toolbar or the Simulation menu to enter the process parameters for the simulation. You can enter parameters such as injection speed, pressure, temperature, holding time, cooling time, and cycle time. You can also use the automatic optimization feature to find the optimal process parameters for your simulation.



After defining the material properties and process parameters, you can view them in different modes, such as tables, graphs, or diagrams. You can also edit them using various tools, such as copy, paste, delete, or modify.


Running the simulation and analyzing the results




The third step is to run the simulation and analyze the results. You can do this by:


  • Using the Run button on the toolbar or the Simulation menu to start the simulation. You can choose to run a single simulation or a batch simulation with multiple scenarios. You can also choose to run the simulation locally on your computer or remotely on a cloud server.



  • Using the Results button on the toolbar or the Simulation menu to view and analyze the results of the simulation. You can choose from various types of results, such as filling time, pressure distribution, temperature distribution, shear rate, shear stress, viscosity, weld lines, air traps, sink marks, shrinkage, warpage, residual stress, fiber orientation, and crystallinity. You can display the results in different ways, such as graphs, charts, tables, animations, cross-sections, contours, vectors, and iso-surfaces. You can also export the results in different formats, such as PDF, Excel, Word, PowerPoint, HTML, and STL.



After running the simulation and analyzing the results, you can evaluate the quality and performance of your part and mold design, and make any necessary changes or improvements. You can also compare different scenarios and find the best solution for your plastic injection molding process.


The types of simulation results that CADMOULD 3D-F V2.0 (c) SIMCON can provide




CADMOULD 3D-F V2.0 (c) SIMCON can provide various types of simulation results that can help you understand and optimize your plastic injection molding process. Here are some of them:


Filling results




Filling results show how the molten plastic flows into the mold cavity during the injection phase. They can help you determine the optimal injection speed, pressure, and temperature for your process. They can also help you identify and avoid potential defects such as weld lines, air traps, short shots, jetting, or flash.


Some of the filling results that CADMOULD 3D-F V2.0 (c) SIMCON can provide are:


  • Filling time: The time it takes for the mold cavity to be completely filled with plastic.



  • Pressure distribution: The pressure of the plastic at different locations in the mold cavity.



  • Temperature distribution: The temperature of the plastic at different locations in the mold cavity.



  • Shear rate: The rate of change of velocity of the plastic at different locations in the mold cavity.



  • Shear stress: The force per unit area exerted by the plastic on the mold wall at different locations in the mold cavity.



  • Viscosity: The resistance of the plastic to flow at different locations in the mold cavity.



  • Weld lines: The lines or marks that form on the surface of the part where two or more flow fronts meet.



  • Air traps: The pockets or bubbles of air that are trapped inside the part during filling.



Packing results




Packing results show how the molten plastic is compressed inside the mold cavity during the holding phase. They can help you determine the optimal holding time, pressure, and temperature for your process. They can also help you control and reduce the shrinkage and warpage of the part after cooling.


Some of the packing results that CADMOULD 3D-F V2.0 (c) SIMCON can provide are:


  • Packing time: The time it takes for the plastic to reach the maximum pressure in the mold cavity.



  • Packing pressure: The maximum pressure of the plastic in the mold cavity.



  • Packing temperature: The maximum temperature of the plastic in the mold cavity.



  • Packing density: The density of the plastic in the mold cavity.



  • Packing volume: The volume of the plastic in the mold cavity.



  • Packing weight: The weight of the plastic in the mold cavity.



Cooling results




Cooling results show how the molten plastic is cooled and solidified inside the mold cavity during the cooling phase. They can help you determine the optimal cooling time, system, and layout for your process. They can also help you improve the thermal balance and uniformity of the part and mold.


Some of the cooling results that CADMOULD 3D-F V2.0 (c) SIMCON can provide are:


  • Cooling time: The time it takes for the plastic to reach the ejection temperature in the mold cavity.



  • Cooling system: The type and configuration of the mold cooling system, such as conformal cooling, bubblers, baffles, or heat pipes.



  • Cooling layout: The location and size of the cooling channels, inlets, outlets, and sensors in the mold.



  • Cooling efficiency: The ratio of the heat removed by the cooling system to the heat generated by the plastic in the mold cavity.



  • Cooling uniformity: The variation of the temperature across different locations in the part and mold.



Shrinkage and warpage results




Shrinkage and warpage results show how the plastic part changes its shape and size due to the thermal contraction and residual stress during and after the cooling phase. They can help you predict and prevent the dimensional and geometrical deviations of the part from the design specifications. They can also help you adjust the part and mold design, material selection, and process conditions to minimize the shrinkage and warpage.


Some of the shrinkage and warpage results that CADMOULD 3D-F V2.0 (c) SIMCON can provide are:


  • Shrinkage: The percentage of change in the linear dimensions of the part from the mold cavity.



  • Warpage: The percentage of change in the angular dimensions of the part from the mold cavity.



  • Residual stress: The stress that remains in the part after it is ejected from the mold.



  • Sink marks: The depressions or dimples that form on the surface of the part due to the shrinkage of thick sections.



How to share and view simulation results with CADMOULD Viewer




CADMOULD Viewer is a free tool that enables you to share and view simulation results with your customers, colleagues, and business partners. You can use CADMOULD Viewer to open, display, and print simulation files that were created with CADMOULD 3D-F V2.0 (c) SIMCON or other CADMOULD versions. You can also use CADMOULD Viewer to compare different simulation scenarios and evaluate their differences.


To use CADMOULD Viewer, you need to follow these steps:


  • Download CADMOULD Viewer from https://www.simcon.com/en/products/cadmould-viewer.html.



  • Install CADMOULD Viewer on your computer by running the setup.exe file as an administrator.



  • Open CADMOULD Viewer and click on the File menu to open a simulation file (.cmf) that you want to share or view.



  • Select the result type that you want to display from the toolbar or the View menu, such as filling time, pressure distribution, temperature distribution, etc.



  • Use the tools on the toolbar or the View menu to manipulate the result display, such as zoom, pan, rotate, cross-section, contour, vector, iso-surface, etc.



  • Use the tools on the toolbar or the File menu to print or export the result display in different formats, such as PDF, Excel, Word, PowerPoint, HTML, and STL.



Congratulations! You have successfully used CADMOULD Viewer to share and view simulation results with your customers, colleagues, and business partners. You can now collaborate and communicate more effectively and efficiently.


Conclusion




CADMOULD 3D-F V2.0 (c) SIMCON is a powerful tool for plastic injection molding simulation. It can help you optimize and control your plastic injection molding process, improve your part quality and performance, save your time and cost, and increase your innovation and competitiveness. You can use CADMOULD 3D-F V2.0 (c) SIMCON to simulate all aspects of plastic injection molding, from filling, through packing, to cooling and shrinkage and warpage. You can also use CADMOULD Viewer to share and view simulation results with your customers, colleagues, and business partners.


If you want to learn more about CADMOULD 3D-F V2.0 (c) SIMCON or download a free trial version, please visit https://www.simcon.com/en/products/cadmould-3d-f.html. If you have any questions or feedback, please contact us at info@simcon.com. We would love to hear from you!


FAQs




Here are some frequently asked questions about CADMOULD 3D-F V2.0 (c) SIMCON:


  • What are the system requirements for CADMOULD 3D-F V2.0 (c) SIMCON?



CADMOULD 3D-F V2.0 (c) SIMCON can run on Windows 7, 8, or 10 operating systems. It requires a minimum of 4 GB of RAM, 10 GB of hard disk space, and a graphics card with OpenGL support.


  • How much does CADMOULD 3D-F V2.0 (c) SIMCON cost?



CADMOULD 3D-F V2.0 (c) SIMCON is available in different editions and packages, depending on your needs and budget. You can choose from Basic, Standard, Professional, or Expert editions, and add optional modules such as Fiberfilling, Gas Injection Molding, or Microcellular Foaming. You can also choose from single-user or multi-user licenses, and annual or perpetual licenses. For more information about the pricing and features of CADMOULD 3D-F V2.0 (c) SIMCON, please contact us at sales@simcon.com.


  • What are the advantages of CADMOULD 3D-F V2.0 (c) SIMCON over other simulation software?



CADMOULD 3D-F V2.0 (c) SIMCON has many advantages over other simulation software, such as:


  • It is based on a proprietary solver that is faster, more accurate, and more robust than other solvers.



  • It has a user-friendly and intuitive interface that is easy to learn and use.



  • It has a comprehensive and up-to-date material database that covers over 6000 materials.



  • It has a flexible and modular structure that allows you to customize your simulation according to your needs.



  • It has a high compatibility and integration with various CAD and CAE software.



  • It has a free viewer tool that allows you to share and view simulation results with anyone.



  • How can I get support for CADMOULD 3D-F V2.0 (c) SIMCON?



We offer various types of support for CADMOULD 3D-F V2.0 (c) SIMCON users, such as:


Online help: You can access the online help system by clicking on the Help button on the toolbar or the Help menu. You can find information about the software features, functions, and command


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